Anilox rollers for flexo printing. S. Anilox rollers for flexo printing

 
SAnilox rollers for flexo printing 0 bcm volume

Supports the longevity of the ceramic anilox roller. The process is known for its versatility, efficiency, and ability to print on a wide range of substrates. 818. Closing blade for flexographic printing. An anilox roll is simply a metering roll designed to consistently supply a. Recyl Clean 2000 helps flexographic (and offset and gravure) printers and converters maintain quality by keeping Anilox and Chrome rollers squeaky clean, through a weekly manual cleaning cycle. 3. Ink pigmentation too high 4. The cart was developed based on years of flexo press experience and improves efficiency and work flow by putting the necessary parts at press side. The anilox roller is a precision component that needs to be cleaned regularly toJust like the products we create, we place a high priority on being your pressroom’s most valuable resource when it comes to precision output, and ultimately, your success. An ink delivery system provides consistent and precise ink flow to the printing plate. Anilox rollers are defined by capacity, given in cm 3 /m 2, which depends on the shape and depth of these cells. Higher line counts are better suited to lower cell volumes. Correlating anilox-roll specifications to flexographic print targets and tolerances. Advanced Anilox Technology for Flexible Packaging Printers. How to Use: Enter the data you would like to convert into the highlighted cells and the calculator will calculate the depth to opening ratio of your anilox roll cells. An anilox should be monitored monthly for flexo printers to ensure consistent printing. To produce high-quality prints using flexographic printing technology, it is important, among other factors, how accurately and consistently the ink is delivered to the printing plate, and, from there, onto the printed material. FlexoKITE is a workshop, press floor, seminar series, and tradeshow rolled into one robust flexo user experience. Anilox Cleaning Systems for flexographic printing. For this we use established and high-quality chromium oxide ceramics (Cr2O3), which are characterized by good. However, the hexagonal 60 deg pattern has important limitations with regard to ink release and ink flow. An anilox roll. Advantages: It can be suitable for high screen printing, uniform ink transfer and good wear resistance. Our INOlox ® anilox rollers are optimised to satisfy the high requirements of flexographic printing and feature an excellent performance profile to optimise your printing process. This function is performed by anilox rollers. Your flexo printing machine price can be as low as $2,1000 and as high as $ 50, 000, depending on size, use, color, and speed. demands on the anilox roller confi - gurations during flexo printing. Do you know how to quickly convert your anilox rolls screen-count (cell count) and volume values between metric and imperial unit measurements? You can use these formulas: For volume: Volume in cm³/m² = Volume in BCM/in² x 1,55 (*) Volume in BCM/in² = Volume in cm³/m² ÷ 1,55. It can apply gravure and flexographic printing ink, or other liquid coatings to all kinds of substrates, to make samples of reproducibility. CAUSES. Product Description. Flexo typically utilizes a polymer or elastomer image carrier. Quality precision steel rolls. The flexo printing/coating process depends upon the precise controlled transfer of a liquid ink, varnish or coating. In certain printing outcomes, you might have seen a light line or a significantly dark line compared to the color of the rest of the printing area. Reduce downtime on mounting. 0. Temperature of the printing hall too low and/or humidity too high. Anilox Cart Features: 25 drawers with adjustable internal holders to fit most anilox roll sizes. A clean anilox has to be seen as a quality tool. Stainless brushes are the best brush for optimal cleaning of ceramic anilox rolls and other hardened surfaces. Relying on a complete and efficient production chain, we can ship to you as soon as 12 days. Materials that would be difficult to print on for other printing methods are easy for flexo. We. 6 - 2. Application Of Ceramic Anilox Roller: 1. 3, and are highly. The anilox roll releases a specified amount of ink to the plate cylinder. Printing defects that occur because of anilox rollers are: Dot gain. The 60 deg pattern consists of millions of individual hexagonal cells engraved across the surface of the Anilox roll. This, of course, can lead to major health issues. When it comes to choosing between anilox and flexo, context matters. The anilox roller is used to quantitatively and uniformly transmit the required ink to the graphic part of the printing plate. We are one of the leading U. A properly cleaned anilox roll will lead to higher output on a flexographic press while. The primary controlling factor in flexographic printing is cell volume. It is essential for all flexo printers that the anilox gives the correct ink density from the first print and stays consistent throughout the whole run regardless of which cell structure or shape is used, and the anilox manufacturers are going to great lengths to achieve this. The aim of this research is to investigate the condition of anilox rollers. How often should I calibrate my anilox roll. The introduction of high definition printing challenged the standard cell engraving and a number of solutions have been launched subsequently. Factory Flexo printing roller cylinder for flexo printing machine . (see figure A. Moreover, the regular maintenance of anilox rolls in flexographic printing is also significant for print quality. If you are using a plastic doctor blade, the blade usually must be thicker to prevent bending. 5) are one of the most important elements of the flexo process. It doesn't actually touch the substrate to print, so the cells engraved have no imagery. The flexo printing machine can produce five hundred to two thousand feet of rolls per minute. best way to determine the most suitable line count and volume for the 4 or 7 color process is testing through a banded anilox roller. One of the biggest innovations that directly impacted the "heart" of the printing process is the function of the anilox roller in flexographic printing. 1-704-962-5404. 3 in this example. An original is scanned into a computer, the various image densities are determined, and lasers etch the cylinder. The anilox roll plays a very important role in the markets, since as we all know, it is the heart of the printing press. You don’t want to damage the outer coating or sleeve, but still want to achieve a deep-cleaning so the roller continues to deliver the correct amount of ink. The 60 deg pattern consists of millions of individual hexagonal cells engraved across the surface of the Anilox roll. Call this number to order or request a quote for The Flexo Factor brand premium end seals and your printing life will improve. Similar to letterpress printing processes, text and graphics for each color are raised on the surface plate and inked to transfer to a substrate. Depending on the lamination application in question, the Flexo-4-roll system can handle. As the heart of the flexo press, the anilox roll is the foundation of the printing process. Save costs. This ink is then transferred from the flexo plate onto the substrate resulting in a printed image. 0 BCM volume for process or combination printing is engraved between 700 and 1200 cells per inch. Since 1979. Chrome Anilox Roll Cleaning Brushes (6 or 12 packs) $ 112. Learn more Consulting and Implementation Services 45° and 30° patterns may be preferable in non-printing flexo applications (such as coatings, laminations, and specialty printing), but generally are not recommended for general flexo printing applications. How often should I calibrate my anilox roll. Poor or unbalanced drying. Sonic Solutions has. The cell pattern of the product comes in various ranges like quadrangle, pyramid, hexagon, Tri-helical line. Conversource carries a full line of anilox cleaning systems to meet virtually every flexo printing requirement for both anilox rolls and sleeves. 6m in width and 200mm in diameter. It is designed to deliver a precise and consistent amount of ink to the printing plate. Today, 4-color process—and to a. The aim of this research is to investigate the condition of anilox rollers in printing houses in the Baltic states. With solvent inks (and sometimes water), the viscosity may be too low. 1-704-962-5404. To put this in perspective: a human hair is about 70-µ. If handled with care properly, these anilox rollers can yield many years of production. Temperature or UV exposure too high in the drying or UV-polimerization system causing the substrate or the ink layer to. Plugging & Wear. pH too high (Water-based inks) 3. For example, if a 360 LPI roll came in new at 7. Test With laser-etched ceramics, cell-infested paper can be. 8 BCMs. The most important factors for success in printing halftone and process colorwork. During Flexographic Printing, anilox volume refers to the carrying capacity of an anilox cell or the amount of ink stored in each cell. Strong corrosive chemical cleaning method. Having over 40 years’ experience in the production of laser-engraved Anilox rolls, Pamarco is world renowned for anilox cell technologies for flexo printing. This flexo press operates at speeds of 750 fpm and offers a maximum web and printing width of 13. SHOPPING NOW. This results in a more consistent and accurate image. Every claim Harper makes about our. Resistant to a wide range of chemicals. 00 / piece. Rubber roller. There are various schools of thought as to which cell engraving enables the best ink release, some favours elongated hexagonal cells while others swear by. Recyl Clean 2000 is designed to maximize ink transfer capacity on both Ceramic and Chrome rollers. JCT-RBG-002. Ceramic Anilox Roller Flexo Printing Anilox Rollers Anilox Roll Company . In this next Anilox 101 series blog, we’ll break down the different parts of an anilox roll and the role they play in successful flexographic printing. Developed for high-density flexo printing, particularly high-definition flexible, paper and corrugated packaging. I shared this insight with Flexo Gravure. You can expect: Unique cell construction to match any application. QD™ (Flexo) Proofer & Short Manual Table Kit Part # 83110. In printing the doctor blade (from ductor blade) removes the excess ink from the smooth non-engraved portions of the anilox roll and the land areas of the cell walls. POLYPRO Doctor Blades. You can use 4 main types of inks: water-based, solvent-based, oil-based, and UV inks. The types of rollers used by a flexographic printing press include: The fountain roller which is responsible for passing the proper colored ink to the anilox roller. With advanced cell. In the unaligned case, the blade pressure is steadily increased to wipe the remainder of the Anilox roll clean. It is a decisive factor for the print characteristics and the long-term performance. It should be remembered that anilox rolls are the most expensive component of the flexographic printing press. The Main Causes Of Pinholing problem in flexo printing. Dot Area Reference SheetThe FB-3 offers other features like Nilpeter’s CleanInking system, quick-release anilox rollers and plate cylinders. A doctor blade removes excess ink from the smooth, non-engraved parts of the anilox roll. An engraved metal or ceramic roller used in flexographic printing presses to transfer ink from the fountain roller (or directly from the fountain) to the printing plate. The anilox roller is used to quantitatively and uniformly transmit the required ink to the graphic part of the printing plate. The ink is drying on your plates, your ink rollers and maybe your anilox. There are several variations of engraves in the industry, some of which are extremely unique and dependent on the engrave entirely. This is the reason, the most uniform distribution of ink of the 60 deg hexagonal engraving became the norm in flexo printing. 1 Piece (MOQ) Warranty : 1 Year; Certification : CE, FDA, EEC, ISO13485; Condition : NEW; System Supported. Flexographic printing is a letter press printing process. It is a key component of the ink transfer system of the flexo printing equipment. A higher viscosity should slow the drying on the anilox rolls. The flexo printing/coating process depends upon the precise controlled transfer of a liquid ink, varnish or coating. There are two core segments: Fine tuning and improving todays flexo across all markets. Anilox Sleeve and Roll Refurbishment. Check anilox roller specifications. Get your free anilox volume calculator here! The Industry’s Most complete and most accurate anilox screen calculator just got even better. Adrian Morton, sales director at Anilox Laser Technology (ALT), said. In the cells covered by the entire surface of the anilox roll, the amount of ink must be floated within a limited range (currently the quality standard of the international leading anilox roll supplier is +/-7. 00 - $450. The ink transmission structure of the flexographic printing machine is simple, its main characteristics are less ink roller, short ink path, anilox roller plays an important role in ink transfer. As the roll of substrate unwinds, the sheet passes through a series of printing stations. We offer more than our word. The three methods, in order of increasing effectiveness, are fountain roll metering, single-blade systems and chambered systems. Locking down your anilox selection is where to start. A gravure cylinder is usually made of a soft copper for easy engraving with a thin layer of chromium on top to strengthen it. Lower anilox line counts accommodate higher volumes for solid coverage and coatings. There are two types. QD™ (Flexo) Proofer & Long Manual Table Kit Part # 83111. 1 Piece (MOQ) After-sales Service : 24 Hours Online Service; Warranty. type of substrate, print run size, printing speed, anilox roller specification and. Supports the longevity of the ceramic anilox roller. Poor or unbalanced drying. It's a measuring roller that accurately delivers liquid ink, varnis. Numerous sizes available including custom made-to-spec units. It's the amount of ink being moved through the components of the printing process and ultimately onto the substrate. There are three main factors: l New fiber optic laser technology has enabled line counts in excess of 2000 LPI compared to the maximum of 1200 LPI by CO2 lasers. POLYPRO Doctor Blades. Corrugated water-based ink. 3. The Company’s know-how draws upon the engraving and coating techniques. Providing consistent ink coverage is obviously critical to printing quality. This leaves only the precisely determined amount of ink in the cells. Their full line-up of products can match up with almost any anilox roll cleaning challenge. Having accurate control over the ink flow rate is important when printers must monitor the anilox on a monthly basis. While substrates and inks are what an end user sees and feels, the anilox roll is the vehicle. Widths. Today, through the introduction and. This is why the quality of the anilox roll has a. CAUSE 1. ARC focuses on giving its customer a precise and durable roller. Printing. 0 anilox is specifically engineered to mitigate liquid turbulence resulting in a calm liquid surface. Plate Dot vs. November 21, 2023 630. We understand the challenges you face and our development approach proves it: our solutions include anilox engraving technology ranging from laser to mechanical to electromechanical and services the. It should be remembered that anilox rolls are the most expensive component of the flexographic printing press. 50 – $ 359. It is designed to deliver a precise and consistent amount of ink to the printing plate. A typical setup for flexographic presses includes four types of rollers: fountain and anilox rollers, plate and impression cylinders. Producing all kind of printing forms, for gravure, flexo, hot stamping, anilox rollers. If you prefer, we will modify your current end seal and material to stop leakage and increase seal life. It is a key component of the ink transfer system of the flexo printing equipment. 40. From the anilox roller perspective, we can all give you coarse anilox engravings—either cell-based/open structure or trihelical, up to a volume of 90 bcm (depending on supplier and sealant). Our company manufactures Anilox Rollers which are usually used in Flexographic printing and Gravure printing. 5. So , it can present the corrosive substance of the printing ink to plug into the roller base effectively. 818. Flexographic printing machine is a typical short ink supply system, the structure is relatively simple, mainly by ink tank, cots, scraping knife, and anilox roller four parts. As a manufacturer of chrome anilox rollers, ceramic anilox rollers, anilox roller accessories and printing cylinders as well as a service provider in the areas of anilox roller inspection, roller cleaning and roller coating and finishing we have been around since 1948. In addition, Pamarco balances and tests each anilox cylinder separately. No one in the world has manufactured ceramic anilox rolls longer than Harper Corporation. , founded in 2018, is India’s first indigenous anilox roll manufacturing company. Anilox volume too high or line count too low: Adjust volume and anilox lpi (Dots connecting to each other) Too much pressure: Adjust pressure between print cylinder to anilox (Adhesion between two surfaces) Excessive pressure in rewind: Reduce rewind tension: Web too warm during rewind: Lower drying tunnel or lower chill roll, check room. Blades are made from either steel, hardened polymer or carbon fibre materials, and perform a vital function in the printing process. Our extensive knowledge and first-hand experience includes solving all the most common printing problems faced by gravure and flexographic printers today, making us an. 79" - 1. 0566 BCM/ . When print designers of the past thought of adding value to the printing for a product, they thought about plate screens, color combinations and fineness of print. It is one of many factors that influence the amount of ink transferred to the print material and must thus be precisely controlled and measured. 5% of the deviation). JCTPRINT was established in 2000, focusing on the customized processing of printing machine accessories and printing machinery, and exporting from China to all over the world. We offer more than our word. 0 mm) Thicknesses. The pressure between the two rollers can be adjusted, and the. Jctprint Machinery Co. Our unmatched service standards and personalized support enable you to achieve high-quality, high-volume, high-speed printing without compromise. High pressure air drying completes the cleaning process leaving the anilox ready for immediate use or storage. Anilox Roll Volume. Ceramic Anilox RollerCeramic anilox roller is a product that is different from traditional metal anilox rollers. In practice, this means that if a 1% tonal value is to be printed with a 60° plate screen, the anilox roller must have a fineness of at least 400 L/cm for the 60. A statement justified by the enviable industry accolades and long. Ink is transferred from a bath to an anilox roll, which contains millions of tiny divots to take up the ink. 678. The process is so quick that the rolls are etched, dried, and ready to print in just a few minutes. The main products are anilox rollers, rubber rollers, air shafts, flexo printin. 40 Select options. 0 BCM is engraved within a range of 165 to 300 cells per inch. On the other hand, a high line screen anilox roll (800-1200) is not capable of laying down enough ink for a block solid job. For high-quality halftone flexo printing, two other forms of engraving have recently. 45° and 30° patterns may be preferable in non-printing flexo applications (such as coatings, laminations, and specialty printing), but generally are not recommended for. Jctprint Machinery Co. 8 BCMs. We work hard to solve your printing problems, come and chat with us. Don’t just grab any solution that is nearby when it comes to cleaning anilox rollers. In the cells covered by the entire surface of the. The quality of the doctor blades contributes to a good printing. The QD can be configured with a number of different printing process heads. If you would prefer to contact us via email, send your requests to [email protected]. It could just as easily be argued that the rotation of the anilox roller causes scoring. 79" - 1. Do not apply to much blade pressure. , Building 9 Unit 62, West Chicago, IL 60185In a modern flexographic press, each print unit comprises of: Anilox roller: a cylinder of highly engineered metal and/or ceramic, which is laser engraved with minute cells of a given angle, line screen, and volume to deliver the required fineness of print Chambered doctor blade system: a device that delivers a measured amount of ink to the cells of the anilox. The anilox roll is the heart of the printing press. For many printers the anilox is a simple product to carry ink to their Flexo plate and it is not always seen as the cause for print errors. The real cause of anilox scoring is hard particles getting trapped between the rotating anilox roller and doctor blade. . A 2. An anilox roll is simply a metering roll designed to consistently supply a. We offer more than our word. Among them, anilox roll is the core of flexographic printing machine components, it is responsible for a uniform transfer to the printing plate of a certain amount of ink. Greg Hrinya, Editor 11. These three steps are: Measure (Analysis of anilox roll/sleeve specification & condition), Clean (deep cleaning of your anilox rolls) Maintain (regular maintenance of your anilox rolls). You can expect: Unique cell construction to match any application. GTT 2. The anilox roller is a chrome- or ceramic-covered roller whose surface contains small, engraved pits or cells (typically from 80:1,000 cells per inch). This calculator is a guide to help customers understand the implications of choosing extreme Anilox engravings. We pioneered the successful use of industrial plasma flame-spraying technology. About Harper Corporation. From the advent of flexographic printing and Anilox Roll manufacturing, Harper Corporation of America has earned the distinction of being the first, the best, and the global leader in new anilox roll products and technologies. The work focuses on. But what some companies don’t fully realize is that as the doctor blade wears, the contact area of the blade tip changes, which can lead to challenges with dot. Advantage of having an Anilox Roller Inspection Programme. Sandon Global is an award-winning manufacturer of anilox rolls, anilox sleeves and cylinders used in the flexographic, metal decoration and lithographic print industries, worldwide. High quality 45# seamless steel pipe, thickness 15-20mm. The plates are attached to a roll. Printing cylinder manufacturer: Trust in experience. A poorly managed anilox rolls of the flexographic printer will provide a shady output print quality. 28 BCM. Apex is a world leader in anilox engraving technologies for high quality flexo printing. Very flexible, making minimum contact pressure necessary. In printing, anilox is a method used to provide a measured amount of ink to a flexographic (flexo) printing plate. Brittleness. September 6, 2022. When ink comes off the anilox roll, it is pressed directly onto the flexo. JCT-RR-L019. Excessive Ink On Flexo Print. Anilox Roller and Plate Cylinder in the flexo printing process, the anilox roller contacts the plate cylinder that carries the plate with a dot pattern that forms the printed image. An anilox roll is a hard cylinder, usually constructed of a steel or aluminum core which is coated by an industrial ceramic whose surface contains millions of very fine. Next up is the anilox roll. A dirty anilox roll will reduce its effective volume, resulting in weak printed colors. There are advantages and disadvantages to each type of anilox roller. ARC focuses on giving its customer a precise and durable roller. The engraving. By a general rule of matching anilox cell opening to plate dot diameter would mean the selection of an anilox of 1120 l/in (440 l/cm). Never run the doctor blade against the engraved surface without any coating in the chamber. However, the hexagonal 60 deg pattern has important limitations with regard to ink release and ink flow. When selecting anilox rollers for flexographic printing, consider factors such as cell volume, cell shape, and cell count. Any damage to the anilox will be visible in the printed solid, as seen in Figure 2. , 510mm Circumferential: Winding System for Unwind and Rewind: Shaft less Type with Flying Splice System: Unwind unit: Max. Following is a rough outline of printing applications matched with appropriate line screens and cell volumes: 3. Yet, it’s all too easy for operators to take short cuts or not pay attention to details that can make the difference between average work and that which delights customers. 5 g/m2. Learn more here. A thinner steel blade could improve dot control. com 01949 836 223 A Free Guide From Focus Labels Focus-label How Flexo-Printing Works The ideas behind modern flexography – or flexo printing – are old ones, having their roots in the letterpress printing techniques first developedDefining Anilox Roller Cleaner. lnk deposition tends to be uniform, throughout the engraved length of the chamber. deAnilox Rollers The Heart of The Flexo Press Description. Clean your anilox each time you change to another chemistry preferably with an ultrasonic system or at the very least with one of our manual restoration products. 1809 Established in 1984 to serve the flexographic industryPlease note: Color and Size of carrier may change due to availability. Ink viscosity is too high or anilox roller is not correct. Anilox Rollers The Heart of The Flexo Press Description. The result is a loss of volume. 2)Surface coating: Chrome oxide ceramic layer. Call us toll free: +8617860278978 [email protected] HOME; ANILOX ROLLER; RUBBER ROLLER . Mark Andy | Flexographic Printing Presses | Digital PrintingThe Ultimate Guide to Flexo-Printing 8 @FocusLabel Focus Label Machinery Ltd [email protected] this calculator to assist when you would like to know what the depth to opening ratio is on your anilox roll inventory. Gravure engravings for the coating market. 5 to 1∶7. The print consists of finer dots which ultimately create the image on the print. Excellence in cell engraving during the manufacturing process is vital in achieving the quality standards found in narrow web. Premium products built to exacting specifications providing consistent repeatability. Reduce risk of damage to the mounting machine. The. The flexo head have additional options and the Gravure heads will be supplied with Harper's. Basics of Flexo Printing. Scoring lines are the lines that damage the engraved ceramic material of the anilox rolls. Therefore, the color intensity and consistency will. THE ANILOX ROLLER. 5. 70 – $ 473. 2320 North 11th Street Milwaukee, WI 53206 USAChina Flexo Anilox Printing Rollers manufacturers - Select 2023 high quality Flexo Anilox Printing Rollers products in best price from certified Chinese 4 Color Printing, Four Color Printing suppliers, wholesalers and factory on Made-in-China. Again,. tion of the cells or wear of the cel l walls, which leads to a decrease in the amoun t of ink. One helpful tool for determining the. It is essential for all flexo printers that the anilox gives the correct ink density from the first print and stays. This calculator provides general recommendations for closed-cell 60° hexagonal anilox and GTT open-cell engravings. However, they can also be used in other printing processes. The article was prepared and submitted to us by Troika Systems Ltd. Dependent upon. 00 / piece. Therefore, a 330 line screen anilox roll will not be adequate when printing process flexo. Light, robust sleeves for flexographic printing. The Function of The Anilox Roller in Flexographic Printing. SHOPPING NOW. Using a fit-for-purpose doctor blade will prevent issues, and it does not pay off to save on your metering equipment. Dryers must be balanced. This will prevent the smallest printing dots on the plate from being able to enter the anilox cell openings, avoiding "dot dipping" - a printing defect where small highlight dots dip into the anilox cells, collecting ink on the. In the cells covered by the entire surface of the anilox roll, the amount of ink must be floated within a limited range (currently the quality standard of the international leading anilox roll supplier is +/-7. Anilox roll cell volume too great or cell count too low for application 5. Most importantly, a printer must choose the best volume and line screen combination for their anilox roll to meet the needs of the specific job he or she is printing. The anilox roll will be short in stature and need a high line screen, traditionally 500lpi or higher. These rolls are characterized by anilox cells, which transfer ink to the final printed material. Its manufacturing accuracy directly affects the quality of the flexo printing. This variance can be quite dramatic particularly when a ink metering roll is used which can actually lead to a greater amount of ink. The most precise and even metering. Washing time about 15-30minutes (Normally 20min). Dryer must conform to speed. Information. Anilox Rollers: How They Work. 704-962-5404. Anilox rollers are defined by capacity, given in cm 3 /m 2, which depends on the shape and depth of these cells. 0 mm) Thicknesses. for flexographic printing and coating applications. Providing all the products the cell-volume detecting report to ensure the accuracy of the cell’s ink-containing. We can engrave the chambers having. It is a key component of the ink transfer system of the. Anilox and flexo printing are great for printing fine lines, small text, and. Anilox roll. When it comes to cleanliness and maintenance, the volume of an anilox roll is dependent on two factors—plugging and wear. Due to today’s fine line printing, it is essential to find a safe, gentle and automatic cleaning method that will not cause wear and tear to the delicate anilox rollers. Anilox; Image carrier (cylinder, sleeve, or plate) Substrate; Components of Ink Transfer 1. S. Sonic Solutions Sonic Solutions provides ultrasonic cleaning systems for laser engraved ceramic anilox rolls that blends two processes that are integral to restoring full cell volume to anilox rolls and to the safety of the anilox roll allowing you to use the anilox rolls at the levels that they were made to be used like new condition again. If your printing facility needs ceramic anilox roller for your press, we are ready to serve you. Use Calculator. In the narrow web, wide web and preprint industries, on average, 60-degree anilox cell counts and volumes generally range from a 360 lpi with a 5. Manufacturers of anilox rollers and sleeves are still not agreed on the best approach to meet the demands of the increasingly sophisticated flexo printing process. There are three printing pressures of the flexo printing machine, and these three printing pressures will have a great impact on the printing quality of the product. Gayle Harrop. Maintenance of anilox roller.